Home > Jeep > 2000 Cherokee > Project List Last Updated: 3.5.2006
The XJ Files

This page contains a list of all projects I've completed on my Jeep, as well as future planned projects.

Check out the photo history page to see pictures of how my Jeep has progressed as I make upgrades.

To do everything I want to do is going to take money. Lots of it. As much as I'd love to do it all at once, it's just not feasible. So instead, I've thought of everything I'd like to do and broken it up into bite-sized portions. I tried to keep projects together so I wouldn't be doing repeat work. In some cases, it's just not practical or affordable. But for the most part, all of these "phases" keep the related projects together.

There are a few other things I wanted to accomplish by breaking it up like this. First, it gives me something to look forward to - and motivation to save my pennies! Second, it gives me a chance to appreciate each of the upgrades as I put them in. If I went straight from stock to ultra-rig, I wouldn't really appreciate some of the smaller projects that combine to the overall capabilites of the completed rig. Finally, this gives me a chance to fine-tune my plan. I don't want to rush into a massive upgrade project, only to find out later that there was something I overlooked.

So, here it is. My future project list. This will change as I progress.

Modification Product
Phase I - Creature Comforts
These were the first projects I did (obviously). I did these long before I ever had a solid plan of what I wanted to do in the long run for off road performance.
In-dash DVD with satellite radio Alpine IVA-D900
Alpine TUA-1020XM
Completed 4.16.2005
Color-matched dash and door trim Home-brew paint project
Completed 4.4.2005
Passenger and cargo area vinyl floor Auto Carpet System vinyl floor
Never completed
Phase II - Suspension and Tires
Ok. I know I'm going to regret doing this before my protection and recovery projects, but I just couldn't wait. Besides, I didn't want to put on a bunch of stuff that I would have to alter or remove later because it interfered with my lift! I was also going to wait to put on cutout fender flares until I did the protection and recovery stuff, but I had to move it up because of some tire rub issues.
Suspension lift kit Rusty's Offroad 6.5" long travel kit
Completed 9.30.2005
Shocks My lift kit included some Monroe "cheapies." Once I get the kit in and put a few miles on, I'll upgrade to something a bit better.
Completed 9.29.2005
Shackles I started with stock shackles, and then swapped to some Teraflex Revolvers. The Revolvers gave great axle droop, but banged on the shackle mounts really bad, and made the rear end really loose. So I put the stockers back on. Unfortunately, they banged the shackle brackets even worse; they simply don't have enough swing to accomodate the amount of horizontal movement of those huge rear leaf packs. So, I swapped in some Rock Krawler Boomerangs.
Completed 3.4.2006
Sway bar disconnects The lift kit from Rusty's Offroad came with a set of JKS Quicker Disconnects. These are really nice pieces of equipment, and they're what I would have put on if the kit didn't come with them.
Completed 9.29.2005
Slip yoke eliminator Tom Wood's SYE kit for NP242
Completed 9.30.2005
Rear driveshaft Tom Wood's custom CV driveshaft
Completed 9.22.2005
Wheels Tech 1 black Rock Crawlers - 15"x8" with 4.75" backspacing
Completed 9.29.2005
Tires Goodyear Wrangler MT/R 33"x12.5"
Completed 9.29.2005
Ring and pinion, front and rear Rusty's Offroad 4.56 R&P kit (Includes both R&P sets, differential seals, shims, etc.)
Project in progress!
Roof rack with spare tire mount Undecided at the moment. But I'll be ordering something soon so I have a place to mount my spare until I can put on a swing-away rear bumper.
Fender flares Bushwacker cut out flares
Completed 10.2.2005
Phase III - Electrical
I've already drained the battery when we went camping. And I know that future mods - such as lights, a winch and on-board air, are going to place a high demand on my electrical system. So it makes sense to me to build the foundation for a solid electrical system early.
High output alternator Undecided
High capacity battery Optima "Red Top"
Isolation circuit Undecided
Deep cycle battery Optima "Yellow Top"
Auxiliary fuse box Undecided
CB radio Undecided
CB radio antenna and mount Undecided
Power inverter Undecided
Remote start/alarm combo Undecided
Speedometer recalibration unit Truspeed unit
Phase IV - Protection and Recovery
Ok, now we get to the stuff that will get me out of a pinch and keep me from destroying my rig. Hopefully, I can preserve it long enough to make it this far!
Front winch bumper Undecided, but probably home-brew
Rear bumper with swing-away spare tire, gas and HiLift carrier Undecided, but probably home-brew
Skid plates Undecided, but probably Rusty's Offroad
Rocker guards/rock rails Undecided, but probably home-brew
Winch with synthetic line and recovery kit Warn 9,000 lb
Roll cage I don't know if I'll go internal or external yet.
Fire extinguisher It doesn't really matter as long as it's a good, solid unit
Phase V - Axles and Traction
I know it would make more sense to put in my lockers when I put in new differential gears, but it's simply cost prohibitive. Besides, if I go with air lockers, I want to get my electrical system in place before installing on-board air. (I'll be putting in on-board air regardless of what kind of lockers I choose so that I can air down my tires.)
Front axle Undecided, but probably a Dana 44
Rear axle with disc brake conversion Undecided, but probably a Dana 60 or Ford 9"
Front locker Undecided, but I'm leaning toward the Eaton E-locker. If not that, then an ARB air-locker. I don't want an "automatic" locker that's torque activated. This is my daily driver and I don't want to chirp my tires everytime I turn a corner.
Rear locker Same as the front
Bead locks Internal bead lockers. I don't want bead-lock rims because a) they leak air, and b) cops like writing tickets for illegal rims.
Differential guards Undecided. I'm putting these on in this phase rather than in the previous phase because if I change axles, I'd probably have to change diff guards too. No point in spending the money twice.
Phase VI - Lighting
I see rigs with 80 friggin' lights hangin' off of 'em all the time, and 90% of the time they have the stupid covers on them. If you're going to put lights on, you may as well use them! For that reason, I plan on being practical in my lighting arrangement.
Bumper lights Undecided
Roof rack lights, front and rear Maybe. I won't put them on until I know I'll use them.
Wheel well lights Again, maybe. I won't do it if I don't need them.
Work lights in rear lift gate These are to shine down on the area just behind the Jeep when the lift gate is open. It'll be handy for camping and trail repairs in the dark.
Phase VII - Performance
Most of this is just a dream at this point. I don't really need any of it. But it would sure be cool. *grin*
High torque header Undecided
Custom high fow exhaust Undecided
Throttle body spacer Undecided
Aluminum head Undecided
Roller rockers Undecided
Snorkle ARB Safari Snorkle
Hood vents and/or cowl hood Undecided
Transmission cooler Undecided
High performance radiator Undecided
Performance ignition Undecided
Phase VIII - Storage
My plan here is to build a custom storage system in the cargo area of the Jeep that maximizes my storage space. It will include removeable drawers on ball-bearing full-extension slides for parts and tools. The bottom drawer will be able to be "locked" open, preventing it from sliding back in. It will also have a lid covered with a durable rubber. That will allow me to slide it out, lock it into position and use it as a work surface. The lights in the lift gate will provide light to do trail repairs or mix up some biscuits while we're camping.

The storage system will also include a storage rack/shelf level with the back of the rear seat, and a cargo divider to keep stuff from flying forward into the passenger area. I want to be able to make a door of some kind in it, though, so the kids can reach back and grab a drink from the cooler if they want.

Storage system Home brew
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